[...]Processing grit and mineral waste efficiently and reliably Reduce disposal costs Increase economic efficiency Separate disturbing solids and coarse material Separate organic matter Dewater residues Achieve landfill suitability Recover grit as raw material Save process water HUBER offers efficient and proven solutions for grit treatment and disposal of mineral waste such as road sweepings, gully contents, sewer sludge, grit trap material, infrastructure wastes. HUBER products and solutions for your requirements Our universally applicable and efficient processes for the treatment and recycling of contaminated grit also solve your challenges reliably and economically. Numerous projects we have successfully completed in the disposal industry, combined with our many years of experience, guarantee the reliable and efficient operation of your grit treatment system. A comprehensive range of proven and optimally coordinated equipment covers all the tasks involved in the recycling of mineral waste. Optionally, the grit treatment process can be extended by additional components and the water circuit can be closed by means of process water treatment. We are able to design the appropriate concept for any kind of grit and provide you with optimal and reliable technology. Our processes and machines are characterised by their robust, long-lasting operation with low maintenance requirements. They also score with their high separation efficiency (separation rates of more than 95%) and excellent organics reduction ("loss on ignition"). It is not for nothing that we can provide more than 2,000 successful references worldwide with satisfied customers across the entire spectrum of grit processing and disposal! Our solutions for your challenges: Treatment of mineral waste Reduce operating costs for wastewater treatment Reduce disposal costs through dewatering Water reuse Access solutions for manholes and tanks[...]
[...]Wastewater and sludge treatment for the production and processing of textiles and leather Save disposal costs Clean wastewater Minimise residues Separate solids Reduce operating costs Recover wastewater heat Save primary energy Wastewater from textile and leather industries contains high loads of solids, particularly fibres and hair. Washing the raw materials also causes a lot of grit to get into the wastewater. The wastewater is usually highly discoloured and contains high BOD and COD loads, so heavy pollution charges have to be paid. It is therefore economical to reduce these loads on site to such a degree that the wastewater can be discharged to the public sewer system or even directly into a water course without having to pay fees for heavy pollution. While small plants only have to separate solids, larger facilities also reduce the COD and BOD loads. Due to the large water consumption, it is often economical to treat the wastewater so well that it can be recirculated as process water. HUBER products and solutions for your requirements HUBER Complete Plant ROTAMAT® Ro5 units are used for mechanical pre-treatment of process water or wastewater. This type of plant screens out larger solids and separates settleable materials such as grit in the integrated grit chamber. The separated grit can be cleaned from organic contaminants in a downstream HUBER Grit Washer . The pre-cleaned water can then be further treated with a HUBER Fine Screen to remove fine fibres and hair. A chemical-physical treatment stage with the HUBER Dissolved Air Flotation Plant HDF further increases cleaning performance. Solids and grease are largely separated as flotate sludge. BOD and COD concentrations are thus significantly reduced, so that the effluent can be discharged into the public sewer system. HUBER Thickeners and HUBER Screw Presses are available for thickening and dewatering of flotate sludge and excess sludge. With the HUBER Heat Exchanger RoWin , the often very high wastewater temperatures can be reduced and the heat thus recovered can be used for preheating process water or heating buildings. As one of the world's leading suppliers, we also solve your wastewater treatment challenges with our proven machines and plants. Our solutions for your challenges: COD, fat and solids reduction Reliably comply with discharge limits Reduce operating costs for wastewater treatment Reduce disposal costs for waste and sludge Recover wastewater heat and reduce wastewater temperature Access solutions for manholes and tanks[...]
[...]Water purification and residue treatment for paper and pulp production and wood processing Saving disposal costs Minimising residues Treating process water Screening out fines and fibres Cooling wastewater Recovering heat Treating process and river water The paper, pulp and wood industries traditionally use large quantities of water, which in turn generates large quantities of wastewater. These must be treated accordingly for discharge. In order to further reduce fresh water requirements and costs, water recycling is also being pursued. In addition, the minimisation of residual materials such as process sludge also plays a major role. Ideally, residual materials can be recycled directly on site, e.g. after drying. As one of the world's leading suppliers, we offer proven machines and systems to also solve your challenges in wastewater purification, water treatment or the volume minimisation of residual materials up to their recycling - at low costs and short payback times. HUBER products and solutions for your requirements For cooling or process water, river water or surface water is often used, which first has to be pretreated. For such requirements we use our HUBER screens and screening plants for water intake applications. Grit and gravel can be reliably separated using HUBER Grit Traps or HUBER Complete Plants . Our HUBER Drum Screens are ideally suited for fine screening up to 0.2 mm and offer superior separation performance as well as high hydraulic throughput. Residual materials (e.g. separated process sludges or excess sludge from biological wastewater treatment) are treated with HUBER thickening or dewatering machines, thus saving transport and disposal costs. With HUBER Belt Dryer BT , dewatered biosolids can be dried to a dry residue of more than 90% DR and thus be reused as fuel. Existing heat sources are used for this purpose. For the removal of fines or paper fibres, as well as for the reduction of particulate and colloidal COD (or as pre-treatment or secondary clarification), HUBER Dissolved Air Flotation Plants are used. This allows the process water to be further treated or the resulting clear effluent to be discharged into the sewer. The specially developed self-cleaning HUBER Heat Exchanger RoWin cools wastewater and effluent before it enters biological treatment or is discharged. Recovered heat can be reused. We are your competent partner, from the treatment of raw water to process water and water recycling to the disposal and recycling of screenings, process sludge and biosolids. Our solutions for your challenges: Water intake COD, fat and solids reduction Reliably comply with discharge limits Reduce operating costs for wastewater treatment Reduce disposal costs for waste and sludge Recover wastewater heat and reduce wastewater temperature Access solutions for manholes and tank[...]
[...]Wastewater and residue treatment for the fruit and vegetable processing industry Reduce disposal costs Separate solids and contaminants Separate coarse and fine grit Reduce organic matter Dewater sludge We offer well-proven and customised solutions for the specific wastewater problems in fruit and vegetable processing. Whether you need individual machines or process solutions, we are your competent partner for your wastewater treatment plant equipment needs. High solid loads, coarse materials and considerable amounts of grit are characteristic of wastewater from fruit and vegetable processing. Depending on the production, high COD loads and other dissolved pollutants also occur. We have safe and proven solutions to significantly reduce the pollution loads on site. In this way, even strict limit values are complied with and the treated wastewater can usually be discharged into the public sewer system without incurring heavy pollution charges, or even be reused for pre-washing. HUBER products and solutions for your requirement Our well-proven HUBER ROTAMAT® screens or our HUBER Multi-Rake Bar Screen RakeMax® remove coarse solids from the production process (solids and impurities). The typically high amounts of sand and soil are separated by the HUBER Longitudinal Grit Trap ROTAMAT® Ro6 . For separation of fine and ultrafine grit we use the HUBER Grit Trap GritWolf® . For the removal of colloidal substances and organic matter (COD), HUBER Dissolved Air Flotation Plants are available. The clear effluent can be discharged to the sewer or reused. The resulting residuals are thickened with HUBER machines, thus saving transport and disposal costs. The treated sludge can optionally be further processed in biogas plants. Maximum volume reduction and thus low transport and disposal costs can be achieved if dewatering systems are used, such as the HUBER Screw Presses. The numerous projects we have successfully executed in the fruit and vegetable processing industry combined with our many years of experience in wastewater treatment guarantee the reliable and efficient operation of your wastewater and/or residue treatment system! Our solutions for your challenges: COD, fat and solids reduction Reliably comply with discharge limits Reduce operating costs for wastewater treatment Reduce disposal costs for waste and sludge Water reuse Access solutions for manholes and tanks[...]
[...]Wastewater and residue treatment for the milk processing industry Reducing disposal costs Separating solids and contaminants Separating grease and protein Dewatering sludge Separating biomass Reducing phosphorus Cooling wastewater and recovering heat We offer well-proven customized solutions for the specific wastewater problems that occur in industrial dairy companies – from raw milk processing to the manufacture of end products, we are your competent partner for the equipment of your wastewater treatment plant. High solids loads, grease content and COD values are characteristic of dairy wastewater. We have safe and proven solutions to significantly reduce the pollution loads (COD) on site. In this way, even strict limit values are complied with and the treated wastewater can usually be discharged into the public sewer system without incurring heavy pollution charges. HUBER products and solutions for your requirements Our well-proven HUBER ROTAMAT® screens remove coarse solids from the production process (solids and impurities). HUBER HUBER Dissolved Air Flotation Plants are available to remove grease, solids and protein and reduce particulate and colloidal COD. The clear effluent can be discharged to the sewer or passed on to additional biological treatment. With the use of the HUBER Chemicals Dosing DIGIT-DOSE , operating costs and residual material generation can be minimised and limit values can be specifically complied with. With the newly developed HUBER Dissolved Air Flotation Plant HDF S , existing plants can be upgraded or modernised. In addition, the space required for biological treatment and secondary clarification is greatly reduced. Residual materials are thickened with special HUBER machines, thus saving transport and disposal costs. The treated sludge can optionally be further processed in biogas plants. Maximum volume reduction and thus low transport and disposal costs can be achieved if dewatering systems are used, such as the HUBER Screw Presses. We reduce high wastewater temperatures with the HUBER Heat Exchanger RoWin and can thus recover heat for process or heating purposes. The numerous projects we have successfully executed in the milk-processing industry and related branches, combined with our many years of experience in wastewater treatment, guarantee the reliable and efficient operation of your wastewater and/or residue treatment system! Our solutions for your challenges: COD, fat and solids reduction Reliably comply with discharge limits Reduce operating costs for wastewater treatment Reduce disposal costs for waste and sludge Recover wastewater heat and reduce wastewater temperature Access solutions for manholes and tanks[...]
[...]Complete solutions for the specific wastewater problems of the meat processing industry Reduce disposal costs Separate solids and contaminants Dewater surplus and flotate sludge Separate biomass Comply with limit values Reduce operating costs Utilise wastewater heat We offer proven and individual complete solutions for the specific wastewater problems of the meat processing industry: for slaughterhouses and meat processing of cattle, pigs and poultry, as well as for slaughterhouse waste recycling plants. High solid loads and COD values as well as grease are typical for wastewater from the meat processing industry. We have safe and proven solutions to significantly reduce the loads on site and to minimise odour nuisance. So even low limit values can be safely complied with and the treated wastewater can usually be discharged into the sewage system or even directly into water body. HUBER products and solutions for your requirements Wastewater from cattle truck washing contains high concentrations of solids loads and grit. We use our reliable HUBER Micro Strainer ROTAMAT® Ro9 to remove such coarse material. Rumen contents from slaughtering can be dewatered with our coarse solids compactor and thus reduced to less than half of the original volume. Production wastewater in slaughterhouses typically shows high contents of blood, grease and meat residues. These are separated by our robust HUBER screening systems ROTAMAT® or HUBER Multi-Rake Bar Screen RakeMax® , which have proven their efficiency in thousands of applications. HUBER Dissolved Air Flotation Plants HDF are available to completely remove grease and solids and reduce COD. To achieve the lowest possible operating costs for the flotation process, it is recommended to integrate the HUBER Chemicals Dosing DIGIT-DOSE . The clear effluent from the flotation plant can be discharged to the sewer or passed on to additional biological treatment. The resulting residuals are thickened with HUBER Sludge Thickeners , thus saving transport and disposal costs. An even further volume reduction is achieved with HUBER Screw Presses . With the HUBER Heat Exchanger RoWin , high wastewater temperatures can be reduced and heat recovered for process or heating purposes. The numerous projects we have successfully executed in the meat processing industry and related branches, combined with our many years of experience in wastewater treatment, guarantee the reliable and efficient operation of your wastewater and residue treatment system! Our solutions for your challenges: COD, fat and solids reduction Reliably comply with discharge limits Reduce operating costs for wastewater treatment Reduce disposal costs for waste and sludge Recover wastewater heat and reduce wastewater temperature Access solutions for manholes and tank[...]
[...]Innovative products and solutions for any type of wastewater treatment plant and sludge treatment We are experts in providing machines and equipment for the various stages of wastewater and sludge treatment on sewage treatment plants. With our plants and machines we can offer reliable solutions for any size of sewage treatment plant. From large centralized wastewater treatment plants to small decentralized sewage treatment works, HUBER has the right solution. HUBER experts support consultants and operators With our practical knowledge accumulated over decades and experience from thousands of projects, we are a competent partner for both consultants and operators of sewage treatment plants. HUBER experts provide support for new design, modernization, expansion or optimization of wastewater treatment plants, and our service specialists are reliably at the operator's side for maintenance and repair. Products and solutions for efficient wastewater and sewage sludge treatment We are experts in providing machines and equipment for the various stages of wastewater and sludge treatment on sewage treatment plants. With our plants and machines we can offer reliable solutions for any size of sewage treatment plant. From large centralized wastewater treatment plants to small decentralized sewage treatment works, HUBER has the right solution. HUBER offers various products and solutions for wastewater treatment plants: Mechanical pre-treatment : As the first stage of wastewater treatment, operationally reliable mechanical cleaning is the basic prerequisite for all subsequent wastewater treatment stages. Advanced wastewater treatment : For safe compliance with increased requirements on the quality of the treated wastewater, various processes are available for reducing and eliminating solids, phosphorus, nitrogen and micropollutants (quaternary wastewater treatment). Screens for pumping stations : Special screens and screening systems ensure the operational safety of pumping stations and lift stations. Mechanical treatment of sludge : Removal of coarse material and other solids as well as thickening and dewatering of sludge to reduce volume. Sludge drying : Thermal processes for partial or complete drying of sludge as a prerequisite for safe and economic disposal or recycling. Access solutions for manholes and tanks : At wastewater treatment plants, solutions for access into manholes and tanks are required for various applications. After-sales service : With our HUBER Global Service Team we offer comprehensive and competent customer service that leaves nothing to be desired.[...]
[...]Maximum retention of fibres and hair Operating reliability for membrane bioreactors Maximum COD / BOD 5 reduction rates Mechanical pretreatment is required for both municipal and industrial wastewater in order to remove coarse materials and separate floating, settling and suspended solids. Depending on the method of wastewater treatment that is applied the mechanical pretreatment system must fulfil different requirements in terms of separation efficiency. Special plants which operate according to the MBR principle put the highest demands on the mechanical pretreatment system as all coarse material needs to be removed. A cost-efficient solution must not only achieve the requested separation results, it must also provide high throughput capacities combined with maximum operating reliability. Design and Function The characteristic feature of the HUBER Drum Screen LIQUID is its screen basket which is horizontally installed in the channel or in a tank. The wastewater to be treated flows through the basket from inside to outside. Whilst the wastewater flows through the open front into the screen basket, solids are retained within the drum. A special sealing between the channel and the front-end screen basket opening prevents unscreened wastewater from passing through the screen basket. The solids settling on the drum surface lead to gradual blinding of the surface. As a result, the water level upstream of the screen rises. When the predefined maximum water level has been reached, the screen basket starts to rotate around its axis to clean its surface. At its crown a spray nozzle bar sprays water onto the drum surface from outside to remove the solids and flush them into a trough inside the drum basket from where the screenings are discharged by gravity. The screenings can optionally be pumped to a higher level. High pressure cleaning For preventive basket cleaning an innovative automatic high pressure system can be integrated as an option. The spray nozzle head rotates automatically due to the water pressure and moves linearly along the full length of the screen basket to clean the complete basket thoroughly and efficiently. Water demand and operator attendance are reduced to a minimum. Reliable sealing Every system is only as good as its sealing system in the inlet of the machine. A special PU sealing is therefore integrated in the HUBER Drum Screen LIQUID to ensure that no unscreened wastewater can pass through the screen and best separation results are met constantly and reliably. Low-maintenance direct drive The HUBER Drum Screen LIQUID is equipped with a unique, self-adjusting bearing unit. The drum can therefore be mounted stress-free with automatic angle compensation. The bearings are automatically lubricated for maximum availability. Model Variants The HUBER Drum Screen LIQUID is available in different designs and suitable for numerous applications of solids-liquid separation. Depending on the specific application requirements the horizontal drum is covered with a mesh, wedge wire or perforated plate. Drum Screen LIQUID ww HUBER Drum Screen LIQUID with wedge wire drum, wedge wire sizes 0.5 / 1 / 2 / 3 mm. Solids retention with high throughput capacities of up to 10,000 m³/h per machine. Typical applications: Mechanical pretreatment on sewage treatment plants, industrial solids-liquid separation Drum Screen LIQUID pp HUBER Drum Screen LIQUID with perforated plate, perforations 1.5 / 1 / 2 / 3 mm. High separation efficiency and retention of fibres and hair. Typical applications for 1 and 2 mm perforation: Protection of hollow-fibre membrane filtration plants Typical applications 3 mm perforation: Protection of plate membrane filtration plants Drum Screen LIQUID mesh HUBER Drum Screen LIQUID with mesh, mesh sizes from 0.2 up to 0.75 mm. Maximum separation efficiency and reduction of COD and BOD by up to 40%. Typical applications: Load reduction in the preliminary treatment stage, Replacement for primary settlement tank, Sea and river outfall applications. A tailored solution to suit any application: Industrial and municipal applications Primary and secondary treatment stage Protection of membrane plants Replacement for primary settlement tank Load reduction in the biological treatment system through reduction of COD / BOD / AFS Screening in the inlet to power plants Treatment of cooling water circuits Brewery wastewater River and sea outfall Surface and river water screening Replacement for Primary Settlement Tanks A special application is the use of the HUBER Drum Screen LIQUID as part of the HUBER CarbonWin® System (see separate product brochure ). The HUBER CarbonWin® System is the economically better alternative to a conventional primary settlement tank. The benefits of the HUBER Drum Screen LIQUID High throughput capacity – maximum separation efficiency Easy maintenance Low operation costs Low life-cycle costs Optional high pressure cleaning reduces maintenance requirements For channel or tank installation Various possible applications Maximum corrosion protection through stainless steel design and acid treatment in a pickling bath[...]
[...]Create value from waste! Sewage sludge is the „waste product“ that is generated on sewage treatment plants. Dry your sewage sludge to reduce disposal costs and use your „waste“ as a fuel or fertiliser resource! Dry, low-dust, disinfected granular biosolids product Easy and safe to handle Tailor-made heat utilisation concept Reduced disposal costs Design and Function The HUBER Belt Dryer BT makes waste a valuable resource ... … in the most efficient way ... The unique HUBER HELIX air flow system ensures that only the minimum required amount of drying air is blown through the dryer by the ventilators. In combination with the CFD-optimised dryer geometry, an extremely low electrical energy demand is achieved with this air flow system. The closed process air circulation system with integrated condensation stage reduces the exhaust air volume flow to 5,000 m³/h maximum and contributes to keeping down operating costs. ... in the most reliable way ... The HUBER Belt Dryer BT is designed for fully automatic 24/7 operation. All its core components are robust and “made in Germany”. Integrated automatic belt cleaning and the HUBER extruder guarantee a reliable and failure-free dryer operation. High safety standards and low drying temperatures of 70 °C to 150 °C make the HUBER Belt Dryer BT so safe that all ATEX requirements are reliably met. ... in the most comfortable way ... The electrical control system of the HUBER Belt Dryer BT responds fully automatically to external influences that could impair the complex drying process, eliminating the need for intervention by the operating staff. The dryer can easily be cleaned and maintained by a single person. Optional telemaintenance solutions are additionally available to enable system operators to monitor their drying plant from anywhere, or even control and operate it if required via an end device, such as PC, mobile phone or tablet PC. ... in the most sustainable way ... Consequent use of exhaust heat from processes, such as power generation from sewage gas or biogas, reduces operating costs and CO2 emissions. Optional heat recovery from the dryer (to heat buildings or digesters) also contributes to the sustainable protection of the environment. The dry granulate produced by the dryer can be used both as fuel and fertilizer. ... in the most clever way ... The HUBER Belt Dryer BT represents state-of-the-art technology of sewage sludge drying. Maximum energy efficiency, full automation and flexible use of exhaust heat guarantee low operating costs and easy system operation. The dryer can also easily be integrated into existing installations and process plants. Various components of peripheral plant equipment ensure maximum flexibility and can be selected to meet specific requirements. Customised Plant Solutions HUBER offers you customised plant solutions. The HUBER Belt Dryer BT uses various waste heat sources and is therefore ideal to be integrated into existing processes. Combined with HUBER dewatering systems and HUBER Screw Conveyor Ro8 T , the HUBER Belt Dryer BT offers the customer a reliable complete solution for perfectly tailored sludge treatment. The HUBER Belt Dryer BT has proven its reliability in many projects worldwide.[...]
[...]Manhole cover, premium model, weatherproof, rectangular in shape, completely made of 1.4307 (AISI 304 L) stainless steel. In accordance with DIN 1239:2018-4, suitable for use in Ex zone 1. The cover is made of stainless steel plate, with a centrally raised profile, inner cross bracing for rigidity, self-retracting lock which can be opened with a special key, two stainless steel gas assisted spring dampers (short version, 650N), with integrated self-retracting arrestor which can only be undone by hand, guided by a non-detachable U-profile (the spring damper holder is full penetration welded on three sides), with stable concealed hinges for protection against vandalism, with a circumferential insect-proof rubber seal on the inside (frost-proof and weather-resistant), replaceable, clamped into a groove in the cover. Insulation of the cover, polyurethane hard foam, CFC-free, with bottom protection plate made of stainless steel. A special method is applied to inject the hard foam in liquid form into the cover to ensure the space is filled completely without any gaps. With handle as help for opening mounted in the middle of the cover. With angles welded on to subsequently receive a customer-supplied magnetic contact (including fixing screws). A connection for potential equalisation is provided. Frame consisting of 90 mm angle section, flanged on both sides, with four vertically welded on clips provided for bolted fixing inside the shaft as lift lock (one dowelling clip on each side), with three boreholes for bolted fixing on each frame side. With two additional frame fixings in the section of the two gas-assisted spring dampers. Manhole cover and frame shielded arc-welded, acid-treated in a pickling bath and passivated. This pickling method ensures that all cavities are reached and optimal corrosion protection is guaranteed. Fixing material, gasket strip and operating key included. Options 1.4404 (AISI 316 L) stainless steel Air vent DN 150 Safety lock for increased security, with or without profile cylinder Non-standard sizes Possibility to open the cover from below Pollen filter or biofilter (for odour elimination), or wind ventilator within the air vent Lacquer according to RAL colour chart Safety guard / antifall guard[...]