[...]The HUBER Sludge Acceptance Plant ROTAMAT® Ro3.1 is used for mechanical treatment of septic sludge. Effective retention of floating and suspended material Ensured complete automatic cleaning With additionally screenings washing and pressing For any type of septic sludge Reliable separation of all disturbing material Dependable and reliable in operation The HUBER Sludge Acceptance Plant ROTAMAT® Ro3.1 is used for mechanical treatment of septic sludge. For this task, HUBER Fine Screen ROTAMAT® Ro1 is installed in a tank. Design and Function HUBER Sludge Acceptance Plant ROTAMAT® Ro3.1 with ROTAMAT® Fine Screen The robust and efficient Ro3.1 version has become the most popular system of its kind. Its superior design and engineering guarantee most dependable operation – day after day, year after year. As an option, a heated and insulated version is available. The main component of the HUBER Sludge Acceptance Plant ROTAMAT® Ro3.1 is the reliable HUBER Fine Screen ROTAMAT® Ro1. It excels with its high throughput, good separation efficiency and low head loss. Floating and suspended material is retained in the screen basket. Another exceptional feature is its integrated screenings press with all its benefits. The ROTAMAT® Fine Screen is extremely sturdy, able to deal with rocks and grit, and entirely made of stainless steel. It is fully self-cleansing as its rake tines fully engage the basket bars. Please find more detailed information at our separate product detail page for HUBER Fine Screen ROTAMAT® Ro1 .[...]
[...]Reliable separation of fine suspended solids (sludge flocs, microplastics) Ideal for phosphorus removal (flocculation filtration) Reliable retention of powdered activated carbon (PAC) for removal of trace substances Efficient prefiltration to protect ozonation and GAC adsorption systems for trace substance removal A pile cloth is a fabric in which pile yarns are firmly bound onto a supporting mesh, creating a three-dimensional structure. The solids are retained by this pile cloth, while the cleaned water enters the interior of the filtration system and is led via a weir to the next stage or into the receiving water. Materials of HUBER Pile Cloth Media Filter RotaFilt®: All metallic parts made of stainless steel (stainless steel parts acid treated in a pickling bath) Disc support segments made of high-quality plastic with optimised free surface; uncomplicated replacement of segments and pile cloth media bags The right type of pile cloth for every application Design and Function The HUBER Pile Cloth Media Filter Rotafilt® consists of several rotatably arranged, disc-shaped filter elements. These are installed vertically and fitted with special filter bags made of innovative pile cloth. The pile cloth has a multi-dimensional structure and consists of a filter-active pile cloth layer and a supporting mesh. The wastewater that enters the filter chamber flows continuously through the individual filter discs from the outside to the inside. Particulate matter is reliably retained in the pile cloth structure. Due to the retention of solids, the filter resistance increases and the difference between the water levels on the wastewater and clear water side rises. At a certain pressure loss, the gradual cleaning of the filter discs begins. During this process, retained solids are reliably and effectively removed from the rotating filter elements via suction bars. The round filter discs ensure that no dead zones are created during the cleaning process. In order to prevent the basin from silting up, the settled sludge at the bottom of the basin is sucked out at regular intervals. Technical data: Available disc diameters: 2,200 mm and 2,700 mm, RotaFilt® 2,200 is available as a basin or tank version. All metallic parts made of stainless steel, acid treated in a pickling bath. Disc support segments made of high-quality plastic with optimised free surface; uncomplicated replacement of segments and pile cloth media bags. The right type of pile cloth media for every application. Feeding either by gravity or by pump. The benefits of the HUBER Pile Cloth Media Filter RotaFilt® Optionally one or more suction pumps. Suction pumps installed wet or dry. Increased effective filter area due to circular arc geometry on inner and outer diameter. Complete cleaning of the filter discs, no dead zones. Maximised free filter area and minimal disc weight due to the innovative honeycomb structure of the filter elements. Cost advantages due to optimised disc diameter. Quick and user-friendly installation and removal of filter bags and filter elements. Easy installation and removal of the suction modules. Many advantages through microfiltration with pile fabric High separation efficiency combined with high hydraulic capacity. Insensitive to sudden peak loads. High operational reliability, even under overload. No separate flushing water required, thus no flushing water tank required. Continuous operation (no interruptions for cleaning). Low pressure loss during operation (5-30 mbar, hydrostatic filtration possible without lifting). Minimal system footprint. Minimised operating and energy costs.[...]
[...]Automatically cleaned screen for solids retention in stormwater tanks and overflows Efficient solids separation Continuous automatic screen cleaning Maximum adaptability Ideal for combination with water retention elements Sturdy, low-maintenance stainless steel design During and after storm events large amounts of debris are discharged to streams, rivers and lakes through storm water overflows of combined and sanitary sewer systems. Frequently, even the installation of scum boards is insufficient to prevent such pollution. The polluting items, such as sanitary products, toilet paper, faeces, plastic foils, etc. are not only unsightly but also responsible for considerable cleaning and/or disposal costs. On the basis of the DWA sheet A 128 (an instruction issued by an association dealing with wastewater treatment) efforts to fundamentally improve the protection of waters in this sector have been increased. Particularly endangered receiving water courses and nature preservation areas require more extensive measures concerning the treatment of stormwater. Design and Function The HUBER Storm Screen ROTAMAT® RoK2 is the ideal solution for this task, whether for new structures or refurbishment. The screen belongs to a group of fine screens designed for high flow rates at an extremely low hydraulic resistance. Two-dimensional screening guarantees a very high solids retention combined with automatic, gentle cleaning of the perforated plate. HUBER Storm Screen ROTAMAT® RoK2 screens are horizontally installed at the upstream side of overflow weirs. A screw flight is mounted on a half cylinder of perforated plate. As the stormwater flows through the horizontal perforated half-pipe of the screen trough the solids are retained. A screw, with a brush attached on its flights, rotates within the semi-circular screen trough. It cleans the screen and pushes the separated solids gently towards the lateral discharge. The screenings remain on the polluted water side of the screen from where they are taken along with the wastewater flow. During storm conditions the screen is automatically started and then works fully automatically. The HUBER Storm Screen ROTAMAT® RoK2 can be flexibly installed on the left or right side of the weir overflow to optimally meet different local hydraulic conditions. Even if the flow rate is low, the oncoming flow approaches the full screen basket length and the screenings are removed gently without blockage so that a high separation performance is achieved and the headloss minimized mechanically. The Applications HUBER Storm Screen ROTAMAT® RoK2 units can be used for a variety of applications in the combined sewage sector. To avoid another point of maintenance it is generally not intended to remove screenings from the structure. Instead, the screenings remain within the sewer or tank and are introduced into the wastewater treatment plant after the storm event. The Benefits of the HUBER Storm Screen ROTAMAT® RoK2 The screen is installed in front of the weir overflow. This design results in the following favourable benefits: Optimal solids retention by means of two-dimensional screening (perforated plate) Screenings remain on the polluted water side No downstream impact on the screen efficiency For problem-free retrofitting into existing structures The perfect solution for discharges with limited upstream head possibilities Optional emergency overflow[...]
[...]Efficient distribution of screenings Temporary storage of screenings Optimal distribution into containers Particularly suitable after a HUBER Wash Press WAP® The HUBER KT tipping trough is the ideal solution for evenly distributing screenings from wash presses. Designed for maximum reliability and flexibility, the HUBER Tipping Trough KT ensures optimised transfer of screenings to downstream containers. Design and Function The HUBER KT tipping trough uses a level sensor to detect incoming screenings and start the distribution process. The automated rotation of the trough allows the screenings to be discharged in one or both directions. This increases the bulk density of the screenings in the container, making them more compact so that the container’s capacity is used more efficiently. Manual distribution of screenings in the container by operating personnel is therefore unnecessary. Versatile and adaptable Thanks to its variable tipping length of 2 to 6 metres, the HUBER Tipping Trough KT can be tailored precisely to the specific requirements of your plant. The diameter of the trough is matched to the upstream machine, for which we recommend the use of a HUBER Wash Press WAP®. The robust construction ensures a long service life, even under demanding operating conditions. Optimal integration The HUBER Tipping Trough KT is specially designed for use with HUBER Wash Presses. It receives the cleaned and dewatered screenings from the press and distributes them efficiently into a container. Its easy integration into existing HUBER systems makes it the preferred choice for municipal and industrial wastewater treatment plants. Advantages of the HUBER Tipping Trough KT Flexible tipping length: 2 - 6 m for individual plant configurations Customised trough diameter: DN450 - DN600 for optimal connection to the upstream machine Robust design: for long-lasting, low-maintenance operation Efficient distribution: optimises material flow after screenings treatment Seamless system integration: ideally designed for use with HUBER Wash Presses[...]
[...]HUBER Screw Conveyor in a lidded trough Transport of coarse, fine and compacted screenings, sludge, grit, and solids from industrial processes HUBER Screw Conveyors Ro8 T are installed for horizontal or inclined transport of screenings, dewatered sludge, grit etc. from wastewater treatment plants, or other solids from industrial processes. The entire process of material transport takes place within a lidded trough. Gentle movement in an enclosed pipe prevents odor nuisance and dust development. Design and Function The HUBER Screw Conveyors are custom made for the individual product to be conveyed and designed and manufactured with state-of-the-art techniques. Due to their special design principle the conveyors can be equipped with either a push or pull drive and feed hoppers or discharges can be added if required. Direct screenings transfer from one to the other screw conveyor is no problem. The trough version Screw Conveyor Ro8 T with its sturdy design and corrosion-free stainless steel components has plastic bearing shells that are fixed inside the trough. The equal distribution of the screw force over a defined cross-section minimizes bearing shell wear and reduces maintenance costs. The modular design permits easy disassembly. Screw lengths up to 30 m for throughputs from 1 m³h to 12 m³/h are available with a screw installation angle of 45°. Model variations HUBER Double Screw Conveyor Ro8 T2 The HUBER Double Screw Conveyor Ro8 T2 is designed horizontally or at an angle and in different screw diameters depending on the desired delivery rate. The double screw conveyor is used for transport of screenings and dewatered sludge from wastewater treatment plants, or other waste from industrial processes. The entire transport process takes place in two troughs, which are filled with conveyed material by a double trough guide. Gentle movement in an enclosed pipe prevents odour nuisance and dust development. The HUBER Double Screw Conveyor Ro8 T2 is custom made for the individual product to be conveyed and designed and manufactured with state-of-the-art techniques. HUBER Screw Conveyor Ro8 TC as Distribution Screw The HUBER Screw Conveyor Ro8 TC is used Screw Conveyor Ro8 TC for the transport and distribution of dewatered sludge, e.g. after the HUBER Screw Press Q-PRESS®. The screw conveyor is designed with a swivelling system to enable the sludge to be distributed into several containers. A swivelling chute is fitted at the end of the screw conveyor to ensure that the cone is evenly distributed. The entire process of material transport takes place within a lidded trough. The HUBER Screw Conveyor Ro8 TC is custom made for the individual discharge situation and designed and manufactured with state-of-the-art techniques. The Benefits of the HUBER Lidded Trough Screw Conveyor Ro8 T Installation angle Depending on application and layout, a screw installation angle up to 45° can be realised. Completely made of stainless steel The machine is completely made of stainless steel and pickled in an acid bath which eliminates corrosion and thus reduces maintenance. Enclosed system Gentle movement in an enclosed pipe prevents odor nuisance and dust development. Outdoor installation For outdoor installations, the Screw Conveyor can be supplied with a frost protection, combined with an additional insulation if required. Low maintenance No lubrication. Regular checking and visual inspection are sufficient.[...]
[...]Wastewater fine screening Screenings treatment Grit separation Grit classification Requirements for a complete mechanical wastewater treatment plant Manually operated screens and grit traps are no longer sufficient even for small wastewater treatment plants. The increased demands on biological treatment make it necessary to improve the separation performance of mechanical treatment. Solid material has to be separated as far as possible and removed. Screens with automatic cleaning and integrated discharge are now required. Screenings treatment, such as washing of faecal matter, dewatering and compaction, is required more and more often for economic and hygienic reasons. Reliable state-of-the-art grit separation and automatic grit discharge are needed. Our HUBER Coanda Complete Plant ROTAMAT® Ro5 C offers all these mechanical wastewater treatment steps for small sewage treatment plants in one machine. Design and function A container-mounted ROTAMAT® Micro Strainer removes solid material from the wastewater depending on its bar spacing (e.g. e = 2 mm). Screenings are removed and transported by a screw conveyor. Inside the closed rising pipe, screenings are dewatered and compacted by an integrated press. Subsequently, they are discharged into a container. The cleaned wastewater flows by gravity into a COANDA circular grit trap. As the COANDA Tulip is fed through a vortex chamber, the wastewater flow gets a tangential in addition to a radial flow direction. Air is sucked into the vortex and mixed with the waste water flow. The combination of three effects, namely the COANDA effect, the tea-cup effect and the air intake, guarantee that the organic components are kept on the surface and discharged over a weir while the grit settles in the lower trough area. The separated grit is removed through a classifying screw, statically dewatered and discharged into a container. Benefits of the HUBER COANDA compact unit Complete mechanical preliminary treatment combined in a single unit Maximum throughput up to 25 l/s (90 m3/h) Small space requirements Integrated dewatering and compaction of the screenings; option of screenings washing High grit removal efficiency Completely made of stainless steel (also the augers) Option of frost-proof design down to -25° C Grit classifying screw supported on both ends Encapsulated, odour-free plant[...]
[...]Reduced disposal costs Less than 3 % organic content Very high solids content of > 90 % Easy to retrofit after existing grit classifiers Conventional grit separation Conventional grit classifiers separate virtually all solids contained in the grit trap effluent. This classified and partly dewatered grit is usually more or less contaminated with organic particles. Subsequent grit washing The classified grit is therefore further treated in the subsequent grit washer where the organics are separated from the mineral particles. Design and Function Due to a defined introduction of upwardly directed service water the grit situated in the lower part of the HUBER Grit Washer RoSF4 T will be fluidised in flow, i.e. a grit fluidised bed is generated. Within this fluidized bed the lighter organic particles are separated from the dense grit particles, independent of the particle size. This process is supported by the central stirrer keeping the particles in motion. After removal of the organic material the clean grit is removed through a classifying screw, statically dewatered and discharged into a container. The removed organics are automatically discharged with the introduced wash water. The Benefits of the HUBER Grit Washer RoSF4 T Reduced disposal costs Dewatering of washed grit to approx. 90 % dry residue Organic content reduction to < 3% loss on ignition Throughput capacity up to 3.0 m³ solids per hour Low investment costs For easy installation subsequent to grit classifiers, complete plants, circular grit traps Grit removal screw supported on both ends for long life High corrosion protection[...]
[...]HUBER Screw Conveyor in a closed tube Transport of coarse, fine and compacted screenings, sludge, grit, and solids from industrial processes Customized designed for horizontal, inclined and even vertical transport The HUBER Screw Conveyors are installed for horizontal, inclined and even vertical transport of screenings, dewatered sludge, grit etc. from wastewater treatment plants, or other solids from industrial processes. Gentle movement in an enclosed pipe prevents odor nuisance and dust development. Design and Function The HUBER Screw Conveyors are custom made for the individual product to be conveyed and designed and manufactured with state-of-the-art techniques. Due to their special design principle the conveyors can be equipped with either a push or pull drive and feed hoppers or discharges can be added if required. Direct screenings transfer from one to the other screw conveyor is no problem. The closed tube version HUBER Screw Conveyor Ro8 with guide bars can be installed at an angle of up to 90° depending on the individual product to be conveyed. As an option, depending on the individual installation situation, several units can discharge into one screw conveyor as the screw shaft is supported on both ends. The motor and screw design are adaptable to specific customer requirements. Screw lengths up to 15 m for a throughput of 1 – 12 m³/h are no problem. The Benefits of the HUBER Closed Tube Screw Conveyor Ro8 Installation angle Depending on application and layout, an installation angle up to 90° can be realised. Completely made of stainless steel The machine is completely made of stainless steel and pickled in an acid bath which eliminates corrosion and thus reduces maintenance. Enclosed system Gentle movement in an enclosed pipe prevents odor nuisance and dust development. Outdoor installation For outdoor installations, the HUBER Screw Conveyor Ro8 can be supplied with a frost protection, combined with an additional insulation if required. Low maintenance No lubrication. Regular checking and visual inspection are sufficient.[...]
[...]Aeration/deaeration plant, max. throughput 720 m³/h Natural aeration/deaeration plant with air connections on both sides to improve the hygiene in drinking water reservoirs. Completely made of 1.4307 (AISI 304 L) stainless steel except the filter material, shielded arc welded, acid-treated in a pickling bath and passivated. Louvre, attack-proof , pre-finished, rigid design, with a stable frame, slats and 1 x 1 mm insect screen. Air line in partial lengths according to the specific local conditions, with a connecting plate designed to suit the louvre for air-tight bolted fixing to the interior structure wall, with pipe connection piece. Air filter unit L361 with connection pieces on both sides, suitable for the air line, with fine filter and filter for suspended matter, with two DN 1/2“ stainless steel condensate drains upstream and downstream of the filter package, each with check valve, including wall mounting brackets. The air filter unit is designed for installation directly into the air line. The fine material filter installed in the air line is filter class ISO ePM10 75% according to EN ISO 16890 and serves as second filter stage. The fine filter is required to increase the lifetime of the subsequent suspended material filter as third filter stage. This filter is filter class H13 with a separation class H13 of at least 99.99% in compliance with DIN EN 1822. Both filters consist of a germ-killing material that ensures the drinking water hygiene even under high loads and air moisture. Safety valve as an additional overpressure/underpressure protection to protect the structure in case of malfunctions. The reaction pressure 1000 Pa. Options Optional equipment and spare parts Fine filter, filter class ISO ePM10 75%, in compliance with EN ISO 16890, for type 361. Suspended material filter, filter class H13, separation efficiency 99.99% in compliance with DIN EN 1822, for type 361. Other Options 1.4404 (AISI 316 L) stainless steel Radial pipe ventilator for installation in DN air line, for forced ventilation With power supply unit for regulating the pressure transducer from 230V to 24V.[...]
[...]Aeration/deaeration plant, max. throughput 300 m³/h Natural aeration/deaeration plant with air connections on both sides to improve the hygiene in drinking water reservoirs. Completely made of 1.4307 (AISI 304 L) stainless steel except the filter material, shielded arc welded, acid-treated in a pickling bath and passivated. Louvre, attack-proof , pre-finished, rigid design, with a stable frame, slats and 1 x 1 mm insect screen. The insect screen serves as first filter stage and prevents the ingress of small animals, insects and organic coarse material. Air line in partial lengths according to the specific local conditions, with a connecting plate designed to suit the louvre (item 1.0) for air-tight bolted fixing to the interior structure wall, with pipe connection piece. Cylindrical air filter unit L252 , with connection pieces on both sides, suitable for the air line, with filter for suspended matter H13, with central 1/2“ condensate drain and ball valve for connection to the customer’s drain pipe. The cylindrical air filter unit is designed for installation directly into the air line. The air filter unit houses a filter for suspended matter that achieves a separation degree of up to 99.99% in accordance with DIN EN 1822 for optimal supply air purification. Safety valve type 170-1 as an additional overpressure/underpressure protection for the structure in case of malfunctions. The reaction pressure is 1000 Pa. Options General Options 1.4404 (AISI 316 L) stainless steel Radial pipe ventilator for installation in DN air line, for forced ventilation With power supply unit for regulating the pressure transducer from 230V to 24V. Optional equipment and spare parts Suspended material filter, filter class H13, separation efficiency 99.99% in compliance with DIN EN 1822, for type L252[...]